A Data-Driven Approach: Enhancing Carcass Yield Management
Using Critical and Actionable Data for Enhancing Food Production
本博客系列的第一部分介绍了在召回管理和工厂操作中使用关键和可操作的数据. 对食品制造商来说,积极主动地管理召回和预测性地操作食品工厂有很大的好处. Data is one key element required in the plant-wide data-driven traceability approach. 这种方法使处理器能够积极主动地进行召回管理实践. 拥有正确的数据收集设备来收集和解释数据,最终有助于提高整个工厂的运营效率. 第二篇博客介绍了关键和可操作数据的使用,以加强工厂运营和胴体产量管理.
Primary Processing and Further Processing
Data is becoming a significant catalyst in transforming the food production industry. The meat production chain includes breeding, delivery of animals, primary processing, further processing, and distribution. 本博客将重点讨论在初级处理领域使用关键和可操作数据, specifically carcass management. Production throughput, packaging line performance, and giveaway reporting will be covered in another blog. Further processing also benefits from the use of critical and actionable data, which will be discussed in another segment of this series.
Increase Plant Performance by Enhancing Carcass Yield Management
准确的胴体产量是保持强劲表现和提供健康利润率的关键. Typical Inaccuracies and human errors in the meat processing chain (harvesting, deboning, cutting, weighing, labeling and packing) will add up to considerable losses each day. 根据操作的不同,即使是少量的浪费也可能导致大量的产品损失. 因此,产量报告和分析是生产经理日常工作的重要组成部分. Yield has a significant impact on the company’s bottom line, 这使得收益率成为财务经理最重要的业绩指标之一. Meat producers need to find ways to reduce costs through improving yield management. 他们需要收集关键和可操作的数据,并使这些数据有意义,以管理他们的产量表现.
Checkout our blog on solution integration for abattoirs!
产量和吞吐量数据可以为业务的运营和财务方面提供洞察力. 关键和可操作的数据可以帮助运营团队了解工厂的日常运营情况. 虽然这些计算也使财务专业人员能够管理业务的整体绩效.
Data collection and analysis play a crucial role in improving efficiency. 工厂经理需要访问关键和可操作的数据,以有效地监控和测量工厂车间的操作, from harvesting to weighing to packing to shipping. To collect data, from the various parts of the plant operations (i.e. harvesting, weighing, packing, 工厂工程和信息系统(IT)部门必须设计和实现适当的数据收集硬件(秤), scanners, printers computers), manufacturing execution software (MES), warehouse management software (WMS), analytical software as well as an ERP system solution. When plant floor hardware and software are correctly integrated with the ERP software, they provide full visibility into plant-wide operations, including yield.
Improve Meat Production Through Carcass Grading
Carcass grading is typically used for facilitating trade in carcasses. Livestock producers receive payments based on the quality of the carcass. So, producers always look for ways to improve their production practices. 在计算机技术引入之前,胴体分级是通过眼睛进行的. 凭借先进的技术,公司能够节省劳动力并保持一致的分级. 胴体分级通常基于重量以及在收获地板上冷却前测量脂肪和瘦肉含量. 有了胴体等级的数据,工厂经理就能提供高质量的产品,并帮助财务经理准确地设定胴体的价格.
By having critical and actionable data available for each carcass, 分级机制确保畜牧业生产者根据实际和历史数据分析报告获得公平的报酬. In addition, 肉类加工厂可以对其牲畜生产者透明,使他们能够改进生产高质量牲畜的做法. Thus, 关键和可操作的数据正在改善从农场到餐桌的整个供应链流程, which ultimately delivers the best quality meat to consumers. 来自胴体分级的关键和可操作的数据有助于加工商竞争并获得健康的利润率
Identifying carcasses, weighing, grading, and scanning are typical processes involved in carcass grading operations. These devices are placed in the right space to work in conjunction with powerful MES, WMS, ERP, 以及用于收集胴体分级过程中关键和可操作数据的分析拉菲2注册登录. 这些技术需要集成在一起,以完美地收集所需的数据,为工厂管理人员提供支持, financial professionals, and livestock producers.
Seamless Technology Implementation for Data-Collection
解决方案集成是实现由硬件和拉菲2注册登录组成的车间数据采集系统的最佳方法. 这种方法限制了风险,并带来了经过验证的实践,以确定工厂中理想的数据收集点. Solution integration also helps determine the right technology for data collection, and it can be a powerful tool for making sense of the collected data. 集成解决方案平台为工厂操作员在整个工厂的每个所需点提供数据收集. Thus, 解决方案集成提供了一个广泛使用的集成解决方案平台,该平台将改进操作并增强召回管理.
Employee Training for Adopting a Data-Centric Culture
员工培训是成功实施数据收集设备和使用以数据为中心的方法来提高运营效率的关键. Typically, people resist change. So, employee buy-in is the first step in the process. Secondly, 选择一个内部项目负责人有助于调动团队接受以数据为中心的文化. Finally, 聘请经验丰富且经过验证的解决方案提供商在工厂范围内配置和实施解决方案,确保成功交付.
How We Can Help!
几十年来,Carlisle Technology一直处于以数据为中心的文化的最前沿. Carlisle Technology提供完全集成的技术解决方案,简化从接收到处理的整个生产周期的数据收集, packaging, warehousing to shipment and invoicing. Carlisle Technology提供了一套集成的拉菲2注册登录和硬件解决方案,使制造商能够从工厂车间收集关键和可操作的数据. 与拉菲2在线登录注册合作,使这一旅程在数据时代取得圆满成功!
Written by: Kamal Krishnapillai, Business Development – Carlisle Technology
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